Recently, at the final assembly testing center of Shenzhen J&D Drinking Water Equipment Co., Ltd. (JNDWATER), a high-performance carbonated beverage carbonated filling demonstration line customized for international customers has completed all internal integration, installation, and simulated production debugging. This move aims to provide customers with an immersive “factory inspection” experience, allowing them to witness the full speed and stable operation of the complete production line at the JNDWATER factory before equipment shipment, and conduct on-site verification of various indicators of finished beverages, shortening the delivery cycle of overseas projects.
This gas bottled water filling line is built 1:1 according to the layout of the customer’s final factory, fully reproducing the entire process from raw material water treatment, carbon dioxide mixing system, bottle blowing machine, isobaric filling, sealing, labeling to finished product packaging. The core design concept is to build a visual, verifiable, and interactive “turnkey project” prototype room.
Core highlight: Transparent verification of the entire process, building deep trust
In the traditional export mode, customers usually can only see single machine photos or video clips, lacking a direct perception of the overall line collaboration efficiency and final product quality. JNDWATER innovatively set up a carbonated beverage filling line in its own factory, completely changing this mode.
We invite customers here to witness firsthand how PET preforms that meet their specifications are turned into bottles by our high-speed blowing mechanism, to witness how pure water that has undergone precision water treatment and deoxygenation achieves precise gas content with CO ₂ in the mixing system, and to personally taste the first bottle of beverage filled from this line, “said JNDWATER’s business
Simulate real working conditions to address customer core concerns
In order to be close to the actual production conditions of customers, the demonstration line has undergone multiple targeted tests during debugging:
1. Formula and process validation: Using the syrup formula or simulated formula provided by the customer, adjust the pressure and temperature parameters of the carbon dioxide mixing system, accurately control the CO ₂ volume, and ensure that the finished product taste and bubble texture meet customer requirements.
2. Compatibility testing of packaging materials: Conduct continuous production testing using the bottle preforms, bottle caps, and labels planned by the customer to verify the perfect match between the complete set of equipment from the blow molding machine mold to the filling machine gripper, from the capping machine to the labeling machine and the packaging materials.
3. Stability and efficiency stress testing: The production line conducts uninterrupted simulated production at the designed maximum capacity (such as 5000 bottles/hour) to verify the stability, energy consumption data, and collaborative efficiency of end devices such as palletizers under sustained high loads.
This is not only a showcase, but also a pre transfer training for technology. The customer’s technical team can participate in the entire debugging process during their trip to Shenzhen, learning the key points of operation, maintenance, and troubleshooting logic. JNDWATER engineers will generate detailed test reports on site, including all key operational data and finished product inspection reports.
The customer representative who completed the factory inspection commented, ‘This is far more than a simple factory visit. In JNDWATER’s testing workshop, we ran the entire production process like operating our own factory, and took away the samples we signed ourselves.’. This gives us absolute confidence in the ultimate success of the project and also solves many potential technical docking issues in advance. ”
As a professional provider of beverage whole plant solutions, Shenzhen J&D Drinking Water Equipment Co., Ltd. (JNDWATER) has always been committed to reducing customers’ decision-making and investment risks through technological innovation and service model upgrades. The company has a modern assembly testing center that can undertake pre integration and acceptance testing of various water treatment systems, bottle blowing machines, carbonated beverage filling machines, labeling machines, laser coding machines, hot search film packaging machines, and intelligent palletizing systems, ensuring that each export equipment set is a fully validated and mature solution.
