20 Ltr Jar Filling Machine
The Jndwater 20 Ltr Jar Filling Machine is an automated equipment widely used in the filling of drinking water, mineral water, distilled water and other liquids. It integrates cleaning, filling and capping, and can efficiently and hygienically complete the filling of 5-gallon (about 18.9 liters) buckets. It is an ideal choice for bottled water production companies.
20 Ltr Jar Filling Machine detailed description
Products Description
Detailed Product Specifications for the 20 LTR Jar Filling Machine
Understanding the technical specifications of any industrial equipment is crucial before making a purchase decision. For our 20 LTR jar filling machine, we provide a range of models tailored to different production needs. Let's explore the specific parameters that define each model, enabling you to make an informed choice.
Voltage: Our machines are designed to operate within a broad voltage range to accommodate various global standards. Standard models support 220V/380V/415V at 50/60Hz, but we also offer customization options to meet specific regional voltage requirements. This flexibility ensures seamless integration into your existing power infrastructure, reducing the need for costly modifications.
Capacity: The filling capacity of our 20 LTR jar filling machines varies based on the model. Entry-level machines can fill approximately 100-200 jars per hour, ideal for small-scale operations. Mid-range models boost this capacity to 300-500 jars per hour, suitable for medium-sized businesses. For large-scale industrial applications, our high-speed models can achieve filling rates of 600-1200 jars per hour, maximizing your production output.
Power: Power consumption is a critical factor for operational efficiency. Our machines are engineered to minimize energy usage while maintaining high performance. The power rating typically ranges from 1.5 kW to 5 kW, depending on the model and its features. We utilize energy-efficient motors and control systems to reduce your carbon footprint and lower electricity costs.
Dimensions: Space optimization is essential in any production facility. Our 20 LTR jar filling machines are designed to be compact and efficient. The dimensions vary by model, but a typical machine measures approximately 2.5 meters in length, 1.2 meters in width, and 2 meters in height. We also offer modular designs that can be customized to fit your specific spatial constraints.
Materials: Hygiene and durability are paramount in the food and beverage industry. Our machines are constructed using high-quality, food-grade stainless steel (typically SUS304 or SUS316) to ensure compliance with international safety standards. Stainless steel is resistant to corrosion, easy to clean, and prevents contamination of the water being filled. All contact parts are FDA-approved, guaranteeing the purity and safety of your product.
Operating Environment: Our machines are built to perform reliably in diverse operating conditions. They are designed to function optimally in temperatures ranging from 5°C to 40°C and humidity levels up to 90%. The control panels are IP65-rated, providing protection against dust and water ingress, ensuring consistent performance even in demanding environments. Additionally, our machines incorporate safety features such as emergency stop buttons and overload protection to safeguard your personnel and equipment.
To further simplify your decision-making process, we provide a detailed comparison table outlining the specifications of each model:
| Model | Voltage | Capacity (jars/hour) | Power (kW) | Dimensions (L x W x H) | Material |
|---|---|---|---|---|---|
| JND-20L-Basic | 220V/50Hz | 150 | 1.5 | 2.0m x 1.0m x 1.8m | SUS304 Stainless Steel |
| JND-20L-Standard | 380V/60Hz | 350 | 3.0 | 2.5m x 1.2m x 2.0m | SUS304 Stainless Steel |
| JND-20L-HighSpeed | 415V/60Hz | 700 | 4.5 | 3.0m x 1.5m x 2.2m | SUS316 Stainless Steel |
Use Case Scenarios for the 20 LTR Jar Filling Machine
The versatility of our 20 LTR jar filling machine makes it suitable for a wide range of production scales and application scenarios. Whether you're a startup, a medium-sized enterprise, or a large-scale industrial operation, our equipment can be tailored to meet your specific needs.
Small-Scale Production: For startups and small-scale producers, our entry-level models offer an affordable and efficient solution for filling 20 LTR water jars. These machines are designed for ease of use and minimal maintenance, allowing you to focus on growing your business. They are ideal for filling purified water, mineral water, and distilled water, ensuring consistent quality and hygiene. The compact design makes them suitable for facilities with limited space, while the semi-automatic operation provides flexibility and control over the filling process.
Medium-Sized Enterprises: Medium-sized businesses benefit from our mid-range models, which offer increased capacity and automation. These machines can handle higher production volumes while maintaining accuracy and reliability. They are equipped with advanced features such as automatic jar feeding, filling, and capping, reducing manual labor and increasing efficiency. The versatility of these machines allows them to be used for filling a variety of water types, including flavored water and carbonated beverages. They are also suitable for filling other liquids such as juices and non-carbonated drinks, providing a flexible solution for diverse product lines.
Large-Scale Industrial Applications: For large-scale industrial operations, our high-speed models are designed to maximize production output and minimize downtime. These machines are fully automated and can fill up to 1200 jars per hour, ensuring a continuous and efficient production process. They are equipped with advanced control systems and monitoring features, allowing for precise control over the filling process and real-time performance monitoring. The robust construction and high-quality components ensure long-term reliability and minimal maintenance. These machines are ideal for filling large volumes of purified water, mineral water, and distilled water, as well as other beverages such as soft drinks and energy drinks.
Specific Application Examples:
- Purified Water Production: Our 20 LTR jar filling machines are widely used in purified water production facilities. They ensure that the water is filled under sterile conditions, maintaining its purity and quality. The machines are equipped with filtration systems and UV sterilization to eliminate any potential contaminants, ensuring that the water meets the highest standards of purity.
- Mineral Water Bottling: Mineral water bottling requires precise control over the filling process to preserve the natural mineral content of the water. Our machines are designed to handle mineral water gently, preventing any damage to the minerals and ensuring that the water retains its natural taste and properties.
- Distilled Water Production: Distilled water is used in a variety of applications, including medical and laboratory settings. Our machines are designed to fill distilled water under sterile conditions, ensuring that it remains free from any contaminants. The machines are equipped with advanced filtration systems and UV sterilization to maintain the purity of the distilled water.
In addition to these specific applications, our 20 LTR jar filling machines can be customized to meet the unique needs of your business. We offer a range of options, including different filling nozzles, capping systems, and labeling equipment, allowing you to create a complete and integrated filling solution.
User Testimonials and Reviews for the 20 LTR Jar Filling Machine
Nothing speaks louder than the experiences of our satisfied customers. At JND Water, we take pride in the positive feedback we receive from our clients who have integrated our 20 LTR jar filling machines into their production lines. Their testimonials and reviews highlight the reliability, efficiency, and overall value of our equipment.
Video Testimonials: We have compiled a series of video testimonials from our clients, showcasing their experiences with our 20 LTR jar filling machines. These videos provide a firsthand look at the machines in operation and offer valuable insights into their performance and benefits. You can watch these videos on our website to see how our equipment has helped other businesses improve their production efficiency and product quality.
Written Reviews: In addition to video testimonials, we have collected written reviews from our clients, detailing their experiences with our 20 LTR jar filling machines. These reviews cover a range of topics, including the ease of use, reliability, and performance of the machines, as well as the quality of our customer support. Here are a few excerpts from our satisfied customers:
- "The JND Water 20 LTR jar filling machine has been a game-changer for our business. It has significantly increased our production capacity and reduced our labor costs. The machine is easy to operate and maintain, and the customer support team is always available to answer any questions we have."
- "We were looking for a reliable and efficient filling machine for our mineral water bottling plant, and we found exactly what we needed with JND Water. The 20 LTR jar filling machine has exceeded our expectations in terms of performance and durability. We highly recommend JND Water to anyone looking for high-quality filling equipment."
- "The JND Water 20 LTR jar filling machine has helped us improve the quality of our purified water. The machine is designed to fill the jars under sterile conditions, ensuring that our water remains free from any contaminants. We are very happy with our investment in JND Water equipment."
Case Studies: We have also developed several case studies that highlight the success stories of our clients who have implemented our 20 LTR jar filling machines. These case studies provide a detailed analysis of the challenges faced by our clients and the solutions we provided to help them overcome those challenges. They demonstrate the tangible benefits of using our equipment, including increased production capacity, reduced labor costs, and improved product quality.
Images of Customer Installations: To further showcase the real-world applications of our 20 LTR jar filling machines, we have included images of customer installations on our website. These images provide a visual representation of how our equipment can be integrated into different production environments. They also demonstrate the versatility of our machines and their ability to be customized to meet the specific needs of our clients.
We believe that these user testimonials and reviews provide valuable insights into the quality and performance of our 20 LTR jar filling machines. They demonstrate our commitment to customer satisfaction and our ability to provide reliable and efficient filling solutions for businesses of all sizes.
Comparative Analysis with Competitors in the 20 LTR Jar Filling Machine Market
In the competitive market of 20 LTR jar filling machines, making an informed decision requires a thorough comparison of available options. JND Water stands out due to its commitment to quality, innovation, and customer satisfaction. Here’s a detailed comparison highlighting the advantages of JND Water products over competitors in terms of performance, price, and after-sales service.
Performance Comparison:
JND Water's 20 LTR jar filling machines are engineered for superior performance, focusing on efficiency, accuracy, and reliability. Our machines utilize advanced filling technology to ensure precise filling volumes, minimizing waste and maximizing output. Compared to competitors, our machines offer:
- Higher Filling Accuracy: JND Water machines employ sophisticated sensors and control systems to maintain consistent filling accuracy, reducing variations and ensuring each jar meets the required volume.
- Faster Filling Speeds: Our machines are designed for high-speed operation, enabling you to fill more jars per hour compared to competing models. This increased throughput translates to higher productivity and faster ROI.
- Greater Reliability: JND Water machines are built with robust components and undergo rigorous testing to ensure long-term reliability. This reduces downtime and maintenance costs, providing a more dependable solution for your filling needs.
Price Comparison:
While price is an important factor, it’s crucial to consider the overall value proposition. JND Water offers competitive pricing without compromising on quality or performance. Our machines provide:
- Competitive Initial Investment: JND Water machines are priced competitively, offering excellent value for the features and performance they deliver.
- Lower Total Cost of Ownership: Our machines are designed for energy efficiency and low maintenance, reducing operating costs and extending their lifespan. This results in a lower total cost of ownership compared to many competitors.
- Customization Options: We offer a range of customization options to tailor our machines to your specific needs and budget, ensuring you get the best possible solution for your business.
After-Sales Service Comparison:
Exceptional after-sales service is a cornerstone of JND Water's commitment to customer satisfaction. We provide comprehensive support to ensure your machines operate smoothly and efficiently. Our after-sales service includes:
- Installation and Training: Our experienced technicians provide professional installation and training to ensure your staff can operate the machines effectively.
- Technical Support: We offer prompt and reliable technical support to address any issues or questions you may have. Our support team is available via phone, email, and online chat.
- Spare Parts Availability: We maintain a comprehensive inventory of spare parts to minimize downtime and ensure your machines are always running at peak performance.
- Maintenance Services: We offer preventive maintenance services to keep your machines in optimal condition and extend their lifespan.
Comparative Table:
To provide a clear comparison, here’s a table highlighting the key differences between JND Water and its competitors:
| Feature | JND Water | Competitor A | Competitor B |
|---|---|---|---|
| Filling Accuracy | ±0.5% | ±1% | ±1.5% |
| Filling Speed | Up to 1200 jars/hour | Up to 1000 jars/hour | Up to 800 jars/hour |
| Warranty | 2 years | 1 year | 1 year |
| Technical Support | 24/7 | Limited hours | Limited hours |
| Customization Options | Yes | Limited | No |
Advanced Technology Features of the 20 LTR Jar Filling Machine
JND Water's 20 LTR jar filling machine incorporates several advanced technology features designed to enhance efficiency, accuracy, and reliability. These innovations set our machines apart from the competition and provide significant benefits to our customers. Let's delve into the specific technologies that make our filling machines stand out.
Automatic Control System:
Our machines are equipped with a state-of-the-art automatic control system that manages all aspects of the filling process. This system utilizes programmable logic controllers (PLCs) and human-machine interfaces (HMIs) to provide precise control and monitoring. The key benefits of our automatic control system include:
- Precise Filling Volume: The PLC-based control system ensures accurate filling volumes, minimizing waste and maximizing product yield.
- Real-Time Monitoring: The HMI provides real-time data on machine performance, including filling speeds, volume accuracy, and error messages. This allows operators to quickly identify and address any issues that may arise.
- User-Friendly Interface: The HMI features an intuitive touchscreen interface that simplifies machine operation and reduces the need for extensive training.
- Remote Control: Our machines can be remotely monitored and controlled via a network connection, allowing for remote diagnostics and troubleshooting.
High-Precision Filling Nozzles:
The filling nozzles are a critical component of any filling machine. JND Water's 20 LTR jar filling machine utilizes high-precision filling nozzles designed to deliver consistent and accurate filling volumes. These nozzles feature:
- Anti-Drip Design: The nozzles are designed to prevent dripping after filling, minimizing waste and ensuring a clean filling process.
- Adjustable Flow Rate: The flow rate of each nozzle can be adjusted to accommodate different liquid viscosities and filling speeds.
- Hygienic Construction: The nozzles are made from food-grade stainless steel and are easy to disassemble and clean, ensuring compliance with hygiene standards.
- Quick-Change Design: The nozzles can be quickly and easily changed to accommodate different jar sizes and filling requirements.
Automated Jar Handling System:
Our 20 LTR jar filling machine features an automated jar handling system that streamlines the filling process and reduces manual labor. This system includes:
- Automatic Jar Feeding: Jars are automatically fed into the filling machine via a conveyor system, eliminating the need for manual loading.
- Precise Jar Positioning: The jars are precisely positioned under the filling nozzles to ensure accurate filling.
- Automatic Jar Ejection: After filling, the jars are automatically ejected from the filling machine and conveyed to the next stage of the production line.
Energy-Efficient Design:
JND Water is committed to sustainability and energy efficiency. Our 20 LTR jar filling machine is designed to minimize energy consumption and reduce your carbon footprint. The key energy-efficient features include:
- High-Efficiency Motors: Our machines utilize high-efficiency motors that consume less energy while delivering the same level of performance.
- Optimized Control System: The automatic control system optimizes the filling process to minimize energy waste.
- LED Lighting: The machines are equipped with LED lighting, which consumes less energy and lasts longer than traditional lighting.
By incorporating these advanced technology features, JND Water's 20 LTR jar filling machine provides a superior filling solution that enhances efficiency, accuracy, and reliability. These innovations help our customers maximize their production output, reduce costs, and improve product quality.
Product Introduction
The Jndwater 20 Ltr Jar Filling Machine is an automated equipment widely used in the filling of drinking water, mineral water, distilled water and other liquids. It integrates cleaning, filling and capping, and can efficiently and hygienically complete the filling of 5-gallon (about 18.9 liters) buckets. It is an ideal choice for bottled water production companies.
Product Features
High-speed filling: Able to quickly fill multiple 5-gallon containers in a short period of time, improving productivity.
Precision filling system: Guarantees accurate filling volume, reduces water waste and ensures consistent product quality.
Sturdy structure: Made of heavy-duty materials to withstand the rigors of continuous use and industrial environments.
User-friendly operation: Features an intuitive control panel for easy operation and parameter adjustment.
Product Features
Multi-station cleaning: Ensures that each bottle is cleaned.
Filling water: Fills a precise amount of water into the container, whether it is purified water, mineral water or spring water.
Overflow prevention: Equipped with a reliable overflow prevention mechanism to avoid water overflow during the filling process.
Technical Specifications
| Model | JND100 | JND100 | JND100 | JND100 | JND100 | JND100 |
| Output( BPH) | 120 | 300 | 450 | 600 | 900 | 1200 |
| Voltage | AC220V/380V±5% 50HZ/60HZ | |||||
| Rated Power(kw) | 4.95 | 8.65 | 19.1 | 24.8 | 36 | 46 |
| Bottle size | 18.9 L(5 gallon) | |||||
| Bottle size(mm) | Ф270×490×Ф56 | |||||
| Cap size(mm) | Ф58×40 (Tail: L×W=18×7.5) | |||||
| Air pressure(Mpa) | 0.5~0.6 | |||||
| N.W.(KG) | 300 | 445 | 950 | 1450 | 2000 | 2600 |
| Overall Dimension(MM) | 3245*500*1600 | 3820*800*1600 | 4390*1100*1760 3000*800*1760 |
4710*1520*1760 3220*800*1760 |
5100*1850*1760 3880*800*1760 |
6200*2060*2300 2000*1900*2500 |
How does a 5 gallon filling machine work?
First, the 5-gallon container is placed on a conveyor and transported to a bottle washer for cleaning. Then, it is transported to the filling area for filling. Water is pumped into the container at a specified flow rate. Once the preset volume is reached, the filling stops automatically. Finally, the filled water bottle is transported to the capping & sealing mechanism to seal the 5-gallon cap.
Applications
5 gallon bottled water bottling plant.
20L barreled water manufacturer.
18.9L bottled water production line.
FAQ
How do I start a 5 gallon bottle water machine factory business?
First do a market survey to determine what kind of bottled water you want to produce? Purified water, mineral water, distilled water? What is the output? Then find a factory building, water and electricity, and purchase 5-gallon bottled water filling production line equipment.
Products List
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