5 Gallon Water Bottle Filling Machine

Jndwater 5 gallon barrel water filling machine is a device for filling pure water, and can also be used for filling distilled water and mineral water. The equipment integrates automatic external barrel brushing, automatic bottle loading mechanism, automatic bottle washing and disinfection, automatic filling, automatic capping, automatic capping and light inspection, heat shrink film, and finished product delivery. The output is 100-450 barrels/hour and can be customized.

5 Gallon Water Bottle Filling Machine detailed description

Products Description

1. Product introduction
Jndwater 5 gallon barrel water filling machine is a device for filling pure water, and can also be used for filling distilled water and mineral water. The equipment integrates automatic external barrel brushing, automatic bottle loading mechanism, automatic bottle washing and disinfection, automatic filling, automatic capping, automatic capping and light inspection, heat shrink film, and finished product delivery. The output is 100-450 barrels/hour and can be customized.

2.Product features
Efficient automation: The 5 Gallon Water Filling Machine realizes the automation of the entire process from barrel feeding, cleaning, filling to capping
High-precision filling: Ensure that the filling amount of each barrel of water is accurate and consistent, and the filling accuracy can reach ±0.5% of the set capacity.
Strong adaptability: Suitable for five-gallon barrels of various specifications to meet different production needs
Sanitary and safety: Made of food-grade stainless steel, it meets hygiene standards and ensures the safety of the product.
Energy saving and environmental protection: The equipment adopts energy-saving design, low operating cost, and reduces production cost.

3.Product functions
Automatic flushing: The 5 gallon filling machine is equipped with multiple flushing processes, including alkaline liquid decontamination, disinfectant water flushing and pure water flushing to ensure the cleanliness of the barrel inside and outside.
Precise filling: Advanced filling technology is used to ensure that the filling volume of each barrel is consistent to avoid waste.
Automatic capping: After filling, the equipment automatically completes the capping process to ensure the sealing of the barrel cover and prevent leakage

4. Technical specifications

Model	JND100	JND100	JND100	JND100	JND100	JND100
Output( BPH)	120	300	450	600	900	1200
Voltage	AC220V/380V±5% 50HZ/60HZ
Rated Power(kw)	4.95	8.65	19.1	24.8	36	46
Bottle size	18.9 L(5 gallon)
Bottle size(mm)	Ф270×490×Ф56
Cap size(mm)	Ф58×40 (Tail: L×W=18×7.5)
Air pressure(Mpa)	0.5~0.6
N.W.(KG)	300	445	950	1450	2000	2600
Overall Dimension(MM)	32455001600	38208001600	439011001760 30008001760	471015201760 32208001760	510018501760 38808001760	620020602300 200019002500

5. How does the Water Filling Machine work?
Automatic capping-automatic internal and external barrel brushing-automatic barrel loading-medicine washing-raw water internal and external washing-pure water internal washing-filling-automatic capping-capping-automatic conveyor belt delivery-light inspection-heat shrinkage-bagging-finished product
6. Applications
Drinking water production:applicable to the production of bottled water such as purified water, mineral water, and distilled water.
Food industry:5 gallon water bottling machine can be used for the production of other liquid foods that require large-capacity barrels.

7.FAQs
Q: What specifications of barrels are suitable for the equipment?
A: The 5 gallon water bottling machine is suitable for the production of barreled water of different capacities such as 3 gallons and 5 gallons

Products List

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OEM & ODM Services Overview: Partnering with JNDWater for Your Filling Needs

What are OEM and ODM services, and how can they benefit your water bottling business? At JNDWater, we understand that every business has unique needs and requirements. That's why we offer comprehensive Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM) services for our 5 gallon water bottle filling machines. Let's break down what these services entail and how they can help you achieve your specific goals.

OEM (Original Equipment Manufacturer) Services: With OEM services, you provide us with your design specifications, and we manufacture the 5 gallon water bottle filling machine according to your exact requirements. This is ideal for businesses that have a well-defined product design and simply need a reliable and experienced manufacturer to bring their vision to life. Our OEM services cover everything from sourcing high-quality materials to precision manufacturing and rigorous quality control. We ensure that every machine we produce meets your standards and performs flawlessly. We handle the manufacturing process, allowing you to focus on your core competencies, such as marketing, sales, and distribution. This partnership allows you to expand your product line without the significant investment in manufacturing infrastructure and expertise.

ODM (Original Design Manufacturer) Services: If you have an idea for a 5 gallon water bottle filling machine but lack the detailed design or engineering expertise, our ODM services are the perfect solution. Our team of experienced engineers and designers will work closely with you to develop a custom design based on your specific needs and market requirements. We handle everything from concept development and prototyping to testing and final production. This collaborative approach ensures that the final product aligns perfectly with your vision and meets the demands of your target market. Our ODM services provide a cost-effective way to create a unique and competitive product without the need for in-house design and engineering resources. Whether you need a specific filling speed, unique bottle handling capabilities, or specialized features, our ODM services can deliver a tailored solution.

Why Choose JNDWater for OEM/ODM? JNDWater brings decades of experience in the water bottling industry to the table. We are committed to providing our clients with high-quality, reliable, and efficient 5 gallon water bottle filling machines. Our state-of-the-art manufacturing facilities, skilled workforce, and stringent quality control processes ensure that every machine we produce meets the highest standards. We also offer comprehensive support throughout the entire OEM/ODM process, from initial consultation and design to manufacturing, testing, and after-sales service. Partnering with JNDWater for your OEM/ODM needs allows you to leverage our expertise and resources to create a superior product that meets your specific requirements and helps you succeed in the competitive water bottling market.

Our commitment to excellence extends beyond manufacturing. We provide ongoing technical support and training to ensure that your team is fully equipped to operate and maintain the equipment effectively. This comprehensive approach helps you minimize downtime, maximize productivity, and achieve a strong return on your investment. Whether you are a startup looking to launch your first product or an established brand seeking to expand your product line, JNDWater's OEM and ODM services offer a flexible and cost-effective solution to meet your specific needs.

Detailed Product Specifications: Unveiling the Technical Prowess of JNDWater Filling Machines

To truly appreciate the capabilities of our 5 gallon water bottle filling machines, a deep dive into the technical specifications is essential. Understanding the intricate details of each model empowers you to make an informed decision, ensuring the chosen machine aligns perfectly with your operational demands and production goals. JNDWater is committed to transparency, providing comprehensive technical data that highlights the performance, materials, and customization options available.

Model-Specific Technical Parameters: Each model within our 5 gallon water bottle filling machine range boasts unique technical parameters tailored to different production scales and operational environments. These parameters include:

Filling Capacity: Specifies the number of bottles that can be filled per hour. Our range caters to varying production volumes, from small-scale operations requiring a few hundred bottles per hour to high-throughput facilities demanding thousands.
Filling Accuracy: Details the precision with which the machine dispenses water into each bottle. High accuracy minimizes wastage and ensures consistent product quality, crucial for maintaining brand reputation.
Power Consumption: Indicates the energy required to operate the machine. Energy efficiency is a key consideration for minimizing operational costs and reducing environmental impact.
Dimensions and Weight: Provides the physical size and weight of the machine, essential for planning installation and ensuring compatibility with your facility layout.
Control System: Describes the type of control system used, ranging from simple electromechanical controls to advanced programmable logic controllers (PLCs) offering greater automation and flexibility.

Material Usage: The materials used in the construction of our 5 gallon water bottle filling machines are carefully selected for their durability, hygiene, and resistance to corrosion. Key materials include:

Stainless Steel (304/316): Predominantly used for components that come into direct contact with water, ensuring food-grade safety and preventing contamination. Different grades of stainless steel offer varying levels of corrosion resistance, catering to different water qualities and cleaning regimes.
High-Density Polyethylene (HDPE): Employed for non-contact parts, offering a balance of strength, durability, and cost-effectiveness.
Food-Grade Plastics: Used in specific applications where flexibility and chemical resistance are paramount, ensuring compliance with stringent food safety regulations.

Customization Options: Recognizing that each bottling operation has unique requirements, JNDWater offers a wide array of customization options to tailor our 5 gallon water bottle filling machines to your specific needs. These options include:

Filling Nozzle Configuration: Adjust the number and type of filling nozzles to optimize filling speed and accuracy for different bottle designs and water viscosities.
Conveyor System Modifications: Customize the conveyor system to accommodate different bottle sizes and shapes, ensuring smooth and efficient bottle handling.
Control System Upgrades: Integrate advanced control features such as remote monitoring, data logging, and automated cleaning cycles to enhance operational efficiency and reduce downtime.
Safety Features: Incorporate additional safety features such as light curtains, emergency stop buttons, and safety interlocks to protect operators and prevent accidents.

By providing detailed product specifications and extensive customization options, JNDWater empowers you to select a 5 gallon water bottle filling machine that perfectly aligns with your unique requirements, ensuring optimal performance, reliability, and return on investment. Our team of experts is always available to provide guidance and support, helping you navigate the technical complexities and make the right choice for your business.

Success Stories & Case Studies: Real-World Impact of JNDWater Solutions

Beyond technical specifications and features, the true measure of a 5 gallon water bottle filling machine lies in its real-world performance and the impact it has on businesses. JNDWater takes pride in the success stories of our clients, showcasing how our solutions have helped them overcome challenges, improve efficiency, and achieve their business goals. These case studies provide valuable insights into the practical applications of our machines and the tangible benefits they deliver.

Case Study 1: Scaling Up Production for a Regional Bottler A regional water bottling company in Southeast Asia faced increasing demand for their 5 gallon bottled water. Their existing filling equipment was outdated and inefficient, struggling to keep up with the growing order volume. They turned to JNDWater for a solution. We provided them with a customized 5 gallon water bottle filling machine with a higher filling capacity and automated features. The result? The company was able to double their production output, reduce labor costs, and meet the surging demand. This not only increased their revenue but also strengthened their market position.

Case Study 2: Improving Efficiency for a Startup Bottling Plant A newly established water bottling plant in Africa needed a reliable and cost-effective filling solution to launch their business. They had limited capital and required a machine that was easy to operate and maintain. JNDWater provided them with a compact and semi-automatic 5 gallon water bottle filling machine. The machine's simple design and user-friendly interface allowed them to quickly train their staff and start production. The machine's reliability and low maintenance requirements minimized downtime and kept their operational costs down. This enabled the startup to successfully launch their business and gain a foothold in the market.

Case Study 3: Customizing a Solution for a Unique Bottle Design A beverage company in Europe wanted to launch a new line of flavored water in a uniquely shaped 5 gallon bottle. They needed a filling machine that could handle the нестандартную bottle design without spillage or damage. JNDWater customized one of our 5 gallon water bottle filling machines with specialized bottle handling mechanisms and filling nozzles. The customized machine perfectly accommodated the unique bottle design, ensuring accurate filling and preventing any product loss. This allowed the beverage company to successfully launch their new product line and differentiate themselves in the market.

These are just a few examples of how JNDWater's 5 gallon water bottle filling machines have helped businesses around the world. By providing customized solutions, reliable equipment, and comprehensive support, we empower our clients to achieve their production goals and succeed in the competitive water bottling industry. Our commitment to customer satisfaction and continuous improvement drives us to constantly innovate and refine our products and services. We are dedicated to helping our clients grow their businesses and deliver high-quality bottled water to consumers worldwide.

Comprehensive Buying Guide: Selecting the Perfect 5 Gallon Water Bottle Filling Machine

Choosing the right 5 gallon water bottle filling machine is a critical decision that can significantly impact your production efficiency, product quality, and overall profitability. With a variety of models and features available, it's essential to carefully consider your specific needs and requirements before making a purchase. This comprehensive buying guide will walk you through the key factors to consider, helping you make an informed decision and select the perfect machine for your business.

1. Assess Your Production Needs: The first step is to accurately assess your current and future production needs. Consider the following:

Production Volume: Determine the number of 5 gallon bottles you need to fill per hour or per day. This will help you determine the required filling capacity of the machine.
Bottle Type: Consider the type of 5 gallon bottles you will be using. Are they standard polycarbonate bottles or custom-designed bottles? Ensure that the machine can handle the specific bottle type without spillage or damage.
Water Source: Consider the source of your water. Is it from a municipal supply, a well, or a reverse osmosis system? Ensure that the machine is compatible with your water source and can maintain the required water quality.
Automation Level: Determine the level of automation you need. Do you need a fully automatic machine that handles all aspects of the filling process, or a semi-automatic machine that requires some manual intervention?

2. Evaluate Key Features and Specifications: Once you have a clear understanding of your production needs, evaluate the key features and specifications of different 5 gallon water bottle filling machines. Consider the following:

Filling Accuracy: Look for a machine with high filling accuracy to minimize product wastage and ensure consistent fill levels.
Filling Speed: Choose a machine with a filling speed that meets your production requirements.
Material Quality: Ensure that the machine is constructed from high-quality, food-grade materials such as stainless steel to prevent contamination and ensure durability.
Control System: Consider the type of control system. A PLC-based control system offers greater flexibility and automation capabilities.
Cleaning and Maintenance: Look for a machine that is easy to clean and maintain to minimize downtime and ensure hygiene.

3. Consider Customization Options: If you have unique requirements, consider a machine that offers customization options. This may include:

Filling Nozzle Configuration: Adjusting the number and type of filling nozzles to optimize filling speed and accuracy.
Conveyor System Modifications: Customizing the conveyor system to accommodate different bottle sizes and shapes.
Control System Upgrades: Integrating advanced control features such as remote monitoring and data logging.

4. Research Suppliers and Read Reviews: Before making a purchase, research different suppliers and read reviews from other customers. This will help you assess the supplier's reputation, product quality, and customer service.

5. Request a Quote and Compare Prices: Once you have identified a few potential machines, request a quote from each supplier and compare prices. Be sure to consider not only the initial purchase price but also the long-term operating costs, such as energy consumption and maintenance.

By following these steps, you can confidently select a 5 gallon water bottle filling machine that meets your specific needs and helps you achieve your production goals. JNDWater's team of experts is always available to provide guidance and support throughout the selection process.

Video Demonstrations: Witnessing JNDWater Technology in Action

A picture is worth a thousand words, but a video demonstration brings a product to life. Recognizing the power of visual learning, JNDWater provides comprehensive video demonstrations of our 5 gallon water bottle filling machines. These videos offer a virtual tour of the machine's operation, showcasing its key features, functionality, and overall performance. By witnessing the machine in action, you can gain a deeper understanding of its capabilities and how it can benefit your bottling operation.

What to Expect in Our Video Demonstrations: Our video demonstrations are designed to be informative, engaging, and easy to understand. They typically cover the following aspects:

Machine Overview: A brief introduction to the machine, highlighting its key features and benefits.
Step-by-Step Operation: A detailed demonstration of the machine's operation, from bottle loading to filling, capping, and discharge.
Feature Highlights: A closer look at specific features, such as the filling nozzles, control panel, and safety mechanisms.
Performance Showcase: A demonstration of the machine's filling speed, accuracy, and overall efficiency.
Maintenance Procedures: A brief overview of routine maintenance procedures, such as cleaning and lubrication.

Benefits of Watching Our Video Demonstrations: Watching our video demonstrations offers several benefits:

Visual Learning: See the machine in action and gain a better understanding of its operation.
Informed Decision-Making: Make a more informed decision about which machine is right for your needs.
Time Savings: Save time by quickly learning about the machine's features and benefits.
Reduced Risk: Reduce the risk of purchasing a machine that doesn't meet your expectations.
Increased Confidence: Gain confidence in your ability to operate and maintain the machine.

Where to Find Our Video Demonstrations: Our video demonstrations are readily available on our website and YouTube channel. We encourage you to browse our video library and watch the demonstrations that are most relevant to your needs. Our team is also available to provide personalized video demonstrations upon request.

JNDWater is committed to providing our customers with the resources they need to make informed decisions and succeed in the water bottling industry. Our video demonstrations are just one example of our commitment to customer education and support.

Maintenance & Troubleshooting Tips: Ensuring Longevity and Optimal Performance

Investing in a 5 gallon water bottle filling machine is a significant commitment, and ensuring its longevity and optimal performance is crucial for maximizing your return on investment. Regular maintenance and timely troubleshooting are essential for preventing breakdowns, minimizing downtime, and extending the lifespan of your equipment. JNDWater provides comprehensive maintenance and troubleshooting resources to help you keep your 5 gallon water bottle filling machine running smoothly.

Preventative Maintenance: The Key to Longevity: Preventative maintenance is a proactive approach that involves performing routine inspections, cleaning, and lubrication to identify and address potential problems before they escalate. A well-maintained machine is less likely to experience breakdowns and will operate more efficiently. Here are some essential preventative maintenance tips:

Daily Cleaning: Clean the machine thoroughly after each production run to remove any water residue, spills, or debris. Use food-grade cleaning solutions and follow the manufacturer's instructions.
Regular Lubrication: Lubricate all moving parts according to the manufacturer's recommendations. Use food-grade lubricants to prevent contamination.
Inspect for Wear and Tear: Regularly inspect all components for signs of wear and tear, such as worn belts, loose connections, or damaged wires. Replace worn parts promptly to prevent further damage.
Check Water Quality: Monitor the quality of your water source and ensure that it meets the machine's requirements. Install water filters or treatment systems as needed to prevent scale buildup and corrosion.
Calibrate Sensors and Controls: Regularly calibrate sensors and controls to ensure accurate filling and operation.

Troubleshooting Common Issues: Even with regular maintenance, occasional problems may arise. Here are some common issues and troubleshooting tips:

Filling Accuracy Problems: Check the filling nozzles for clogs or damage. Calibrate the filling sensors and controls. Ensure that the water pressure is consistent.
Leaking Nozzles: Inspect the nozzle seals for wear and tear. Replace worn seals promptly. Ensure that the nozzles are properly tightened.
Conveyor Belt Issues: Check the conveyor belt for proper tension and alignment. Lubricate the conveyor belt rollers. Replace worn or damaged conveyor belt sections.
Control System Malfunctions: Check the control panel for error messages. Consult the machine's manual for troubleshooting steps. Contact JNDWater's technical support for assistance.

JNDWater's Support Resources: JNDWater provides a range of support resources to help you maintain and troubleshoot your 5 gallon water bottle filling machine. These resources include:

Detailed Manuals: Comprehensive manuals that provide detailed instructions on operation, maintenance, and troubleshooting.
Online Support: A dedicated online support portal with FAQs, troubleshooting guides, and video tutorials.
Technical Support: A team of experienced technicians available to provide remote or on-site support.
Spare Parts: A readily available supply of spare parts to minimize downtime.

By following these maintenance and troubleshooting tips, you can ensure the longevity and optimal performance of your 5 gallon water bottle filling machine, maximizing your investment and minimizing downtime.

Custom Solutions Consultation: Tailoring JNDWater Technology to Your Unique Needs

At JNDWater, we recognize that every water bottling operation has unique challenges and requirements. Off-the-shelf solutions may not always be the best fit. That's why we offer custom solutions consultation services, where our team of experts works closely with you to understand your specific needs and develop a tailored solution that perfectly aligns with your goals. Whether you need a specialized filling process, a unique bottle handling system, or integration with existing equipment, we can create a custom 5 gallon water bottle filling machine that meets your exact specifications.

Our Custom Solutions Process: Our custom solutions process is designed to be collaborative, transparent, and results-oriented. It typically involves the following steps:

Initial Consultation: We begin with a thorough consultation to understand your specific needs, challenges, and goals. We'll discuss your production volume, bottle type, water source, automation requirements, and any other relevant factors.
Needs Assessment: Our team will conduct a detailed needs assessment to identify the optimal solution for your operation. We'll analyze your existing equipment, processes, and infrastructure to determine the best way to integrate a custom 5 gallon water bottle filling machine.
Design and Engineering: Based on the needs assessment, our team of experienced engineers will design and engineer a custom machine that meets your exact specifications. We'll use the latest CAD software and simulation tools to ensure that the machine is efficient, reliable, and safe.
Manufacturing and Assembly: Once the design is approved, we'll manufacture and assemble the custom machine in our state-of-the-art facility. We use only high-quality materials and components to ensure durability and reliability.
Testing and Validation: Before delivery, we'll thoroughly test and validate the custom machine to ensure that it meets our stringent quality standards and performs as expected.
Installation and Training: Our team will install the custom machine at your facility and provide comprehensive training to your staff on its operation and maintenance.
Ongoing Support: We provide ongoing support to ensure that your custom machine continues to operate at peak performance. We offer remote and on-site support, as well as spare parts and maintenance services.

Benefits of Custom Solutions: Choosing a custom 5 gallon water bottle filling machine offers several benefits:

Tailored to Your Needs: A custom machine is designed specifically to meet your unique requirements, ensuring optimal performance and efficiency.
Increased Productivity: A custom machine can help you increase productivity by automating tasks, reducing downtime, and improving filling accuracy.
Improved Product Quality: A custom machine can help you improve product quality by ensuring consistent fill levels and preventing contamination.
Competitive Advantage: A custom machine can give you a competitive advantage by allowing you to differentiate your products and processes.
Long-Term Value: A custom machine is a long-term investment that can provide years of reliable service and a strong return on investment.

Contact Us for a Consultation: If you're looking for a custom 5 gallon water bottle filling machine, we encourage you to contact us for a consultation. Our team of experts will be happy to discuss your needs and develop a tailored solution that meets your exact specifications.

5 Gallon Water Bottle Filling Machine - OEM & ODM Manufacturer | Jndwater

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