Product introduction
The Jndwater 5 gallon water filling line adopts several new technologies such as motor drive and non-contact variable frequency filling. All actions, detection and control are controlled by microcomputer (PLC), making the machine more hygienic, safe and stable.
This 5 gallon bottling line integrates automatic film cutting, automatic cap removal, automatic brush external washing, automatic bottle loading, internal flushing system, filling, air-feeding cap, capping, pressing cap, automatic sleeve labeling, automatic heat shrink film, automatic bagging machine, palletizer and finished product conveying.
It is mainly used for the production of 3-5 gallons of pure water, mineral water, etc. It is an ideal equipment for large and medium-sized water plants and beverage plants.
Features
The machine has a compact structure, a complete control system, easy operation, high degree of automation and low labor intensity.
The parts in contact with the material are made of food-grade high-quality stainless steel, which is corrosion-resistant and easy to clean.
The action time of grabbing the cover is short and accurate (completed by a special cylinder), and the adjustment is simple. The claws are made of imitation cover shape, which can well ensure that the barrel and cover are not damaged. The structure is simple and easy to maintain.
The internal washing adopts high-pressure flushing process, and the nozzle adopts SPRAYINGSTES CO structure to ensure that there is no dead angle in the spray washing.
The filling machine adopts non-contact variable frequency filling process.
The lower cover adopts a centrifugal cover arrangement mechanism, Italian cover arrangement and hanging technology, suitable for barrel height error of plus or minus 2 cm, stainless steel crawler type cover pressing.The power head of the conveying system adopts an imported reduction motor, and is equipped with a high-quality 304 stainless steel conveyor belt, thereby ensuring the high stability and reliability of the conveying system.
It is equipped with a complete overload protection device, which can effectively protect the safety of the machine and the operator.
The whole machine operation adopts advanced touch screen control, and the production speed, shift output count, fault category, fault occurrence point, etc. are all displayed on the screen. And it can automatically count the time of fault occurrence, fault category and other information.
The main electrical components are imported from ABB, Siemens, FESTO, Omron, Mitsubishi and other companies.
Process flow
Manual bottle placement–automatic conveying-film cutting machine and capping machine-linear external barrel brushing machine-automatic barrel loading machine-internal washing and disinfection machine-filling machine-cap feeding-cap sorting-capping machine-automatic sleeve labeling machine-intelligent steam heat shrink film machine-online light inspection-automatic bagging machine-automatic rotary arm palletizing machine
5 gallon product line complete line equipment list
Water treatment equipment (reverse osmosis equipment/pure water machine, mineral water machine, distilled water machine…),Film cutting machine,Decaper,5 gallon water filling machine,Sleeve labeling machine,Marking Machine,Bagging machine,Palletizing machine,Conveying
Applications
Bottled water plant
Food and beverage plant
Drinking water plant
FAQs
Q: Is it necessary to have a fully automatic production line to produce 5-gallon bottled water?
A: Of course you can buy the most important 5-gallon filling machine first, and other production line equipment can be added later. If your budget is good, it is best to buy a fully automatic water production line at one time.